Overhead Transport System TEXTRA Overhead transport system with maximum flexibility Overhead conveyor system providing reliable transport for all your material needs. The TEXTRA transport system is flexible, lightweight and above all lubrication free. The system consists mainly of closed aluminum profile rails and independent material transport trolleys driven by small friction drive trolley motors. The drive motors provide bi-directional travel with variable speed control and a stopping accuracy of +/- 2mm. TEXTRAs modular design of all system components provides maximum flexibility. This allows your system to be tailored to best meet your needs from a very simple continuous closed loop conveying system to a very sophisticated multi-train system that can incorporate any number of rail switching modules and automatic couple/decouple stations much like a railroad switching yard. TEXTRA can transport most any type of material and with our team of engineers we can design a specialized carrier to best fit your product handling requirements. And above all, the modular design provides a low-cost manufacturing base and allows Neuenhauser to provide a very cost efficient solution with short return on investment (ROI) justifications. System Components |
Drives
The trolley is driven by bidirectional three phase motors with planetary gearing. A friction wheel with wear-resistant covering directly drives the trolley. Depending on system needs both standard or servo motors are available. |
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Switches
By means of manual or automatic electromagnetic switches, trolleys can be routed in different directions to form as complex a layout as required |
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Lightweight aluminum track profiles
Closed profile provides high strength allowing large hanging span widths. Small profile slots with dual separators guarantees a minimum of contamination. |
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Automatic Coupling and Uncoupling
Coupling stations allow automatic coupling or uncoupling of individual trolleys. This provides maximum flexibility in the system design and delivery options which can be built into the over-all layout. |
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Quick Reliable Adaptable
The TEXTRA system can easily and quickly be installed even by non-specialists. The track layout can be simply adapted to fit most any on-site space requirements. The light weight aluminum construction allows for installations with minimal ceiling loading and the hanging support system can be adapted to most any type of roof and building construction. If ceiling space is limited, we can provide an alternate solution of two parallel small rail profiles installed in parallel allowing a clearance distance of only 150 mm. |
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Cost competitive and technically advanced
TEXTRAs modular design allows the addition of custom components so the transport system can be perfectly adapted to your requirements. An example of an application in the textile industry: In a spinning mill, lifters and handling devices are integrated into the TEXTRA transport system. Depending on production the yarn packages (cross-wound packages) are transported to a central palletizer or carton packing unit in the shipping department. A central PC control system with a graphical interface monitors (HMI) the total material flow of product within the system. The control system allows operators to both monitor and control the actual flow of material to best meet the actual plant requirements at any time.
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TEXTRA anywhere Suited for all applications
TEXTRA offers multifunctional possibilities in various markets.E.g. handling and storage automation, general manufacturing, textile, chemical, food & beverage, pharmaceutical, electronics, laundries, retail distribution etc. Either as a simple continuous loop conveyor or as a flexible multi-trolley train system, Neuenhauser can design a transport system which will meet your needs at a very competitive price |
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Features & Benefits at a glance - Lubrication free design suitable for clean or sterile applications
- Extremely low noise levels using the latest materials
- PC control providing control of total material flow, material identification and product safety
- Graphical Interface
- Accurate trolley positioning +/- 2 mm
- Travel Speed up to 98 ft./min
- Multiple track switching capabilities
- Automatic Couple & Decoupling
- One rail type used for manual & automatic systems
- Lightweight enclosed aluminum track
- Easy weld-free installation
- Accurate tracking insuring product integrity
- Modular and flexible component design
- Power & Free application available
- Easy to add on and modify as needed
- Minimal maintenance required
- Reduces demands on personnel
- Can be applied as either a manual or fully automatic transport system
- Go return on investment (ROI) justifications
Human Machine Interface (HMI)
Provides graphical interface with the system from which all data can be monitored and manipulated. In addition can provides online product flow data, complete system diagnostics, alarm functions and report generation. May also be tied to host upper level system allowing exchange of data
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Simulation Applications
Using the latest 3D simulation software, Neuenhauser can simulate a real time display or system demonstrating how your conveyor interfaces with other equipment, personnel and/or costly bottlenecks prior to investing in equipment. Service, Transportation, Ideas and Technology - Simulation
- Sales and service
- 24h on call service (hotline)
- Education and Training
- Engineer & design of systems
- Transport automation for all type of goods
- Roller conveyors
- Conveyor belts
- Turn and lift tables
- Palletizing and packing devices
- Robot integration
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